VOLVO ENGINE SPECIALIST

Volvo Engines Mechanic:

Technician specialized in repairing and reconstructing Volvo engines.

Objective:

At the end of this training course participants will be able to perform a complete engine repair service / overhaul by utilizing the service/repair methods described in the Volvo literature.

Participants Profile

5 years of experience in diesel engines. Number of participants for this training course: 8 maximum.

Duration

80 hours (10 Days)

Schedule

8:30 - 17:30

AGENDATIMEMATERIAL
Day 1
Instructors and participants introduction. Course objective and agenda. Participants evaluation. I. Engine Design and Function. Engine identification and components. Lubrication system8:30 to 10:451. Equipment: Slide or OH projector, flip chart. DH12D engine, D9A engine. Bus or chassis required.
Coffee Brake.10:45 to 11:00
Fuel system. Inlet and exhaust systems. 11:00 to 13:30 2. SVO tools. Diagnostic tools. Universal tools
Lunch.13:30 to 14:00 3. Literature. Engine specifications, design and function brochures. Bulletins manual.
Coffee Brake. 15:45 to 16:00
Engine control system. 16:00 to 17:30
Day 2
II. Overhaul. Specifications. Special tools. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
Disassembling of peripherals 11:00 to 13:30
Lunch.13:30 to 14:00
Mounting of engine on support device 14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Engine head disassembling. 16:00 to 17:30
Day 3
Engine head disassembling. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
Torques and tolerances. 11:00 to 13:30
Valves. 13:30 to 14:00
Copper sleeves. 14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Valve guides. 16:00 to 17:30
Oil sump disassembling. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
Timing gears and timing gear plate disassembling.11:00 to 13:30
Lunch.13:30 to 14:00
Pistons and sleeves 14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Crankshaft check. Cylinder block 16:00 to 17:30
Day 5 (Participants’ presentation)
Engine head mounting.8:30 to 10:45
Coffee Brake.10:45 to 11:00
Valves setting. Dismounting from support device. 11:00 to 13:30
Lunch.13:30 to 14:00
Mounting of peripherals. 14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Engine start-up 16:00 to 17:30
Day 6 (Participants’ presentation)
Control motor Sensores. Control motor Sensores. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
MID 128 Construction and function. 11:00 to 13:30
Lunch.13:30 to 14:00
Fault codes.14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Display diagnostics.16:00 to 17:30
Day 7 (Participants’ presentation)
Status tests.8:30 to 10:45
Coffee Brake.10:45 to 11:00
Breakout box measurements.11:00 to 13:30
Lunch.13:30 to 14:00
Breakout box measurements.14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Fault diagnosis. Diagnostics process.6:00 to 17:30
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