VOLVO TRANSMISSIONS SPECIALIST

Volvo Transmissions Mechanic:

Technician specialized in repairing and reconstructing Volvo Transmissions.

Objective:

At the end of this training course participants will be able to perform a complete repair service / overhaul of the G8-EGS transmission, by utilizing the service/repair methods described in the Volvo literature.

Participants Profile

5 years of experience in synchronized transmissions. Number of participants for this training course: 8 maximum.

Duration

40 hours (5 Days)

Schedule

8:30 - 17:30

AGENDATIMEMATERIAL
Day 1
Instructors and participants introduction Course objective and agenda. Participants evaluation. I. Clutch. Design and function. 8:30 to 10:451. Equipment: Slide or OH projector, flip chart, chassis, transmission and conical group.
Coffee Brake.10:45 to 11:00
Clutch installation and checks. Clutch adjustments 11:00 to 13:30 2. SVO tools. Diagnostic tools. Universal tools
Lunch.13:30 to 14:00
Clutch components reconditioning 14:00 to 15:45 3. Literature. Clutch, transmission and conical group specifications, design and function brochures, and bulletins manual.
Coffee Brake. 15:45 to 16:00
II. EGS system. Design and function. 16:00 to 17:30
Day 2
Electro-pneumatic control. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
III. G8-EGS transmission overhaul. Design and function. 11:00 to 13:30
Lunch.13:30 to 14:00
Main axle reconditioning. 14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Intermediate axle reconditioning16:00 to 17:30
Day 3
Range housing reconditioning. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
Assembly of main housing 11:00 to 13:30
Lunch.13:30 to 14:00
Coffee Brake. 15:45 to 16:00
Transmission assembly. 16:00 to 17:30
Day 4
Control housing reconditioning. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
Transmission diagnostics. 11:00 to 13:30
Lunch.13:30 to 14:00
Conical group overhaul. Design and function. 14:00 to 15:45
Coffee Brake. 15:45 to 16:00
Pinion and crown extraction: diagnostics and inspection. 16:00 to 17:30
Day 5
Differential control adjustment. 8:30 to 10:45
Coffee Brake.10:45 to 11:00
Preload control. 11:00 to 13:30
Lunch.13:30 to 14:00
Crown backlash control. 14:00 to 15:45
Coffee Brake. 15:45 to 16:00
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