REBUILDING A TOWN

What most amazes Dayle Heft today when he drives through his hometown of Greensburg, Kansas, has nothing to do with the blocks of empty lots where hundred-year-old homes once stood. It has nothing to do with the trees jutting into the sky, stripped of their branches. Nor is it the occasional pile of rubble that remains on the ground.

A year after a massive F5 tornado destroyed 95 percent of Greensburg, the wonder of those images has worn off. No, what strikes Dayle isn’t what’s gone. It’s what’s new. More than 200 homes are under construction. Better than a dozen businesses have been rebuilt. A town nearly wiped off the map is becoming a town once more.

“It’s tremendous what they’ve done here. Everything you see is new construction,” says Dayle, co-owner of Heft & Sons LLC, the town’s major contracting firm. He and his sons played a large part in the rebuilding. They dove into the clean-up efforts, clearing the remnants of some of Greensburg’s 900 destroyed homes. When FEMA built a trailer park for displaced residents, Heft & Sons excavated the site and poured 16,000-feet of sidewalks. And when local officials had finished burning off most of the debris from the tornado, the company was summoned to cap the remaining landfill.

It was tough, emotional work. “We were pretty well overwhelmed. We worked seven days a week, all year,” Dayle says. But much of that was made possible by a new Volvo EC240B excavator that Heft & Sons acquired immediately after the tornado struck. That machine has done all of the heavy lifting for the company as it tries to put the pieces of its town back together. “Man, it was a life-saver,” Dayle says.

“I thought we were going to go”

Heft & Sons is a homespun company that, like other such firms in rural America, has diversified in dramatic ways to grow. The firm started in 1972 when Dayle Heft bought a farm – now at 9,000 acres – “and just kept adding to it.” The firm’s backbone is its sand and gravel operation. But it also runs a readymix business, pours foundations and driveways and even has a chip-sealing operation on the state’s highways. “We’ve been in a position to be very successful. But we’re aggressive by nature,” says son Steve Heft, who oversees the company’s construction operation. Another son, Kevin, manages the farm. The company, ever resourceful, has succeeded using mostly older equipment, from loaders to excavators. Like many other things in Greensburg, that changed on May 4, 2007.

On that night, Dayle Heft hunkered down with his wife in their home northwest of town. They could hear the tornado sirens. Then their electricity went out. “I knew at that time it had probably hit Greensburg. We just got in the closet downstairs and took hold. I thought we were going to go.” But miraculously, they didn’t. Their home suffered only minor damage. Their neighbors weren’t as fortunate. Dayle ventured into Greensburg after the tornado. The devastation there was nearly complete. Huge cottonwood trees were ripped out of the ground. Homes and businesses were shattered. Cars were “just wadded up in balls,” Dayle says. But most striking were the splintered homes, their contents laid bare. “I’ll never forget the smell of lumber,” Dayle recalls. “It smelled like a sawmill, a wet sawmill.” Later, experts said the tornado reached nearly two miles wide.

 

Saving the day

Dayle Heft and his sons immediately found themselves with work to do. “They were in the right business at the right place at the right time,” says Dave Griffin, a Volvo dealer at The G.W. Van Keppel Co. in Wichita. At the time, Heft & Sons owned an old Caterpillar excavator that it quickly decided wasn’t up to the task for the clean-up efforts. But when the firm got a call from Griffin, who offered to lend them any machine in his yard without charge, Heft & Sons quickly took him up on the offer, selecting a Volvo EC240B. “Dave’s just been a super dealer for us,” Dayle says.

The Volvo EC240B is one of Volvo’s most versatile excavators. At 26 tons, the machine boasts superior breakout force but also enough maneuverability to work easily in an environment littered with debris and unknown hazards. It was just what was needed for Heft & Sons to put the machine to work cleaning up Greensburg homesteads. All told, more than 350,000 cubic yards of debris were hauled out of town. In the process, Heft & Sons fell in love with their Volvo. The company eventually purchased it as its first-ever new piece of Volvo steel. “It’s as nice a machine as I’ve ever operated,” says Steve Heft, noting the way the 185-horsepower (gross) Volvo D7E engine purred quietly, even while at work. “Just everything – the smoothness, the cycle-ability. It’s comfortable to operate,” he says.

When the firm won the contract to cap the county landfill, it positioned the Volvo on the north part of the family’s ranch. Five to eight trucks ran loads of dirt from there to the county landfill, less than two miles away. That Volvo moved all 70,000 cubic yards of dirt – enough to cover 20 acres of ground three-feet deep. With its quick cycle times, the job didn’t take long. “We were consistently waiting on our trucks,” Steve says.

The machine also has been digging out old foundations in town. Heft & Sons recently excavated half a block on Main Street to make way for a new city building. The concrete in those basements, eight feet below ground, was more than two feet thick. But with this Volvo, even with just a bare bucket, it wasn’t a difficult task. “That machine’s got plenty of power. Just pulled it until it broke,” Steve says. Four other operators have used the machine, including one who was seasoned on Cat machines. “He was sold on Volvo when he was done.”

Today, the clean-up work from the tornado is over. Rebuilding is in full swing. Heft’s Volvo is one of the most reliable sights around town, its Volvo gray boom towering over the reconstruction efforts – something that will continue into the foreseeable future. At least, that’s what Dayle Heft believes: “The past nine months, it’s run almost every day. I don’t see any slowing up in sight.”

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